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Dock Levelers

Dock Levelers, Dock Shelters & Loading Bay Equipment

ISO 9001 · CE certifiedManufacturing in India since 2011

Yadav Entrance Automation is a hydraulic dock leveler manufacturer in India, building mechanical and edge-of-dock levelers rated 6T, 8T and 10T alongside dock shelters, dock seals and complete loading bay equipment. Every dock leveler is engineered for safe, gap-free truck-to-floor transfer at the loading dock door — with a mechanical safety lock and fail-safe hydraulics as standard. (Searching for a vertical lift platform instead? See our scissor lifts.)

Key Highlights
Dock leveler capacity rated 6T, 8T and 10T for every vehicle class
Hydraulic, mechanical and edge-of-dock leveler options for every budget
Dock shelters & dock seals for a full weather-tight seal around trailers
400mm hydraulic lip extension for a smooth, zero-gap forklift transition
Mechanical safety lock bar & velocity fuse on every dock leveler
ISO 9001 manufactured, IS 7155 compliant; pan-India installation & AMC
Dock Equipment Types
Hydraulic Dock Leveler
Mechanical Dock Leveler
Edge-of-Dock Leveler
Dock Shelter
Dock Seal
Loading Bay Equipment
Quick Specifications
Dock Leveler Capacity6,000 kg / 8,000 kg / 10,000 kg
Platform Size2,000mm × 2,500mm (standard)
Vertical Travel±300mm working range
Lip Extension400mm standard; 500mm extended option
In-house manufacturing AMC & service plans Pan-India installation
Why Choose Our Dock Levelers

Dock Levelers Built for India's Loading Bay Reality

Six engineering advantages that make Yadav Entrance Automation dock levelers and loading bay equipment the preferred choice for India's fastest-growing warehouses and logistics parks.

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Triple Capacity Range — 6T, 8T, 10T

Our dock leveler range covers every vehicle class operating on Indian roads — from medium-duty LCVs to heavy 22-wheel trailers. The 10T hydraulic dock leveler handles overloaded trucks common in FMCG and automotive supply chains without structural fatigue. Platform width and length are customizable to match your pit dimensions.

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Dock Shelters & Seals — Full Weather Seal

India's monsoons cost warehouses thousands in cargo damage and HVAC energy loss every year. Our inflatable dock shelters and foam dock seals compress around the trailer body to create a continuous weather-tight seal — blocking rain, dust, insects and temperature bleed even with trucks that are 100–200mm off-spec. Critical for cold chain and pharma loading bays.

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Integrated Lip Extension — Zero Forklift Gap

Our 400mm hydraulically-deployed lip extension creates a smooth bridge from the dock floor to the truck deck, eliminating the wheel-drop that causes forklift tip-overs and pallet damage. The lip auto-extends on dock leveler activation for safe cross-travel by reach trucks, walkie stackers and pallet movers at the loading dock door.

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Hydraulic, Mechanical or Edge-of-Dock

Choose a hydraulic dock leveler for high-cycle bays with single-button operation, a mechanical (spring) dock leveler where power is unavailable at the pit, or an edge-of-dock leveler that bolts to the dock face when no pit can be cast. One vendor engineers the right configuration for your existing or greenfield loading dock.

🛡️

Safety-First Design — IS 7155 Compliant

Every dock leveler ships with a safety lock bar that mechanically locks the platform at working height during loading — no dependence on hydraulic pressure alone. Velocity fuses on the cylinder give fail-safe lowering on hose failure, and a toe-guard mesh and dock bumpers protect operators and the pit frame during truck approach.

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Complete Loading Bay Equipment

Beyond the dock leveler itself, Yadav Entrance Automation supplies the complete loading bay equipment package — dock shelters, dock seals, dock bumpers, wheel guides and dock doors. Procurement from a single vendor means unified installation, one AMC contract and one call centre for all loading dock service needs.

Full Range

Types of Dock Equipment We Manufacture

Six dock equipment configurations covering every loading bay requirement. Each is built to order — tell us your vehicle types, pit dimensions and duty cycle and we engineer the right dock leveler and seal package to match.

Not sure which option fits your site? Our engineers will help you choose the right one.Talk to an Engineer
Hydraulic Dock Leveler Most Popular

Hydraulic Dock Leveler

The workhorse hydraulic dock leveler with single-button operation for high-cycle loading bays. A double-acting cylinder raises the 6T–10T platform and auto-extends the lip for gap-free truck-to-floor transfer, with a mechanical safety lock and velocity fuse as standard.

Capacity: 6T / 8T / 10TTravel: ±300mm
View details
Mechanical Dock Leveler Economy

Mechanical Dock Leveler

A spring-operated mechanical dock leveler for bays where electrical supply isn't available at the pit. The operator walks the platform down to set working height; a pre-tensioned spring assembly and hold-down ratchet make it a low-cost, low-maintenance choice for moderate-traffic docks.

Capacity: 6T / 8TPower: none required
View details
Edge Dock Leveler No Pit

Edge-of-Dock Leveler

A compact edge-of-dock leveler that bolts directly to the dock face where no pit can be cast. Hydraulic or mechanical operation bridges short height differences between dock and trailer — the fastest, lowest-cost way to upgrade an existing loading dock for forklift access.

Capacity: up to 6TMount: dock face
View details
Dock Shelter Weather Seal

Dock Shelter

A retractable or inflatable dock shelter frames the loading dock door and seals the gap around the trailer top and sides. It blocks rain, dust and heat exchange while still allowing the truck to back in freely — essential for protecting cargo and conditioned air at every bay.

Type: inflatable / retractableTrailer: 2,200–2,600mm
View details
Dock Seal Energy Saving

Dock Seal

A foam-block dock seal compresses against the rear of the trailer to form a tight perimeter seal at the loading dock door. Ideal for cold chain and air-conditioned warehouses, it cuts refrigeration and HVAC energy loss and keeps dust and insects out of the bay.

Type: foam block / brushBest for: cold chain
View details
Loading Bay Equipment Complete Bay

Loading Bay Equipment

Complete loading bay equipment to finish the dock — dock bumpers rated for 50T impact, wheel guides, dock lights, traffic signals and the dock door. Specified and installed alongside your dock leveler for a fully integrated, safe loading dock from a single vendor.

Includes: bumpers, guides, lightsInstall: turnkey
View details
Industry Applications

Dock Levelers for Every Loading Bay Type

Yadav Entrance Automation dock levelers and loading bay equipment are deployed across eight major industrial sectors — each with specific load, temperature and throughput requirements our engineering team addresses at specification stage.

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Logistics & Warehousing

Multi-temp warehouses and e-commerce fulfilment hubs requiring high-frequency dock cycling — 100+ truck movements per day per bay

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Automotive

CKD parts receiving docks with oversize pallets and high-throughput dispatch bays needing 10T dock levelers and tight dock seals

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FMCG

High-volume loading bay operations with mixed vehicle types and consumer goods requiring protected dock shelters year-round

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Cold Chain

Temperature-controlled docks where dock shelter and dock seal quality directly determine refrigeration energy costs and cargo compliance

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Pharma

GMP-compliant loading areas requiring SS surface finishes, washdown-capable dock levelers and positive-pressure bay designs

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Manufacturing

Raw material receiving docks and finished goods dispatch bays with edge-of-dock levelers where pits cannot be cast

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Retail

Distribution centre docks supporting same-day replenishment cycles, store-ready picking areas and secure dock doors

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Aviation & Cargo

Air cargo handling terminals and airside bonded warehouse docks with ULD-compatible platform heights and dock seals

Technical Data

Full Dock Leveler Specifications

Complete engineering data for the Yadav Entrance Automation dock leveler (dock leveller) and loading bay equipment range. All dock leveler specifications are for standard pit-mounted models — mechanical and edge-of-dock variants available on request.

Parameter Specification
Dock Leveler Capacity6,000 kg / 8,000 kg / 10,000 kg (three standard ratings)
Platform Size (Standard)2,000mm × 2,500mm; custom sizes up to 2,500mm × 3,000mm
Vertical Travel Range±300mm (300mm above to 300mm below dock floor level)
Operating MechanismHydraulic (standard) / Mechanical spring (economy) / Edge-of-dock
Hydraulic Power Unit1.5 kW motor (6T / 8T) / 2.2 kW motor (10T); 230V single-phase or 415V 3-phase
Lip Extension Length400mm standard; 500mm extended option for low-floor trailers
Lip Extension MechanismHydraulic powered; auto-extend on leveler activation
Platform SurfaceAnti-skid chequer plate (MS) — 6mm plate; 8mm heavy duty for 10T
Dock Shelter TypeInflatable foam / Inflatable curtain / Retractable; brush-seal option
Dock Seal TypeFoam block / Brush seal; adjustable to trailer widths 2,200mm – 2,600mm
Edge-of-Dock LevelerBolt-on dock-face mount; hydraulic or mechanical; up to 6,000 kg
Frame MaterialStructural steel / RHS sections — IS 2062 Grade B
Pit Frame Construction50mm × 50mm angle iron, fully welded, hot-dip galvanized option
ControlPush button panel + emergency stop; optional wireless remote
Safety DevicesSafety lock bar, velocity fuse (fail-safe lowering), toe guard mesh, dock bumpers
Surface FinishEpoxy primer (2 coats) + industrial enamel / hot-dip galvanized on request
CertificationsISO 9001:2015, IS 7155 (dock levelers), NBC 2016 compliant installation
Warranty2 years hydraulic system, 5 years structural frame
Download Full Spec Sheet (PDF) Request Custom Specifications
Compare

Dock Leveler Variant Comparison

Configuration Capacity 8T Hydraulic ⭐ Most Popular Mechanism Best For
Edge-of-Dock Levelerup to 6,000 kgHydraulic / MechanicalNo-pit retrofit docks
Mechanical Dock Leveler 6T6,000 kgMechanicalNo-power, moderate traffic
Hydraulic Dock Leveler 6T6,000 kgHydraulicLight trucks, LCV
Hydraulic Dock Leveler 8T8,000 kgHydraulicMedium HCV, standard trailer
Hydraulic Dock Leveler 10T10,000 kgHydraulicHeavy HCV, oversize trailers
Dock Shelter + Dock Seal2,200–2,600mm trailerWeather sealCold chain, pharma bays
Quality Assurance

Certified to International Standards

Our dock leveler range carries certifications required by India's largest 3PL operators, multinational manufacturers and government procurement bodies.

ISO 9001:2015

Quality management certification covering design, manufacture, installation and after-sales service of all dock levelers and loading bay equipment.

IS 7155 Compliant

Indian Standard for dock leveling devices — covering structural design loads, safety factors and testing requirements for all capacity ratings sold in India.

IS 2062 Steel

Structural steel to Indian Standard IS 2062 Grade B for platform decks and pit frames — certified load and fatigue performance.

NBC 2016 Compliant

National Building Code of India 2016 compliant dock installation methodology — required for warehouse occupancy certificate and fire NOC clearance.

Make in India

100% manufactured at our registered Indian facilities — qualifies for government procurement preference and PSU tenders.

Get a Quote Today

Dock Bay Design + Quote in 24 Hours

No generic quotes, no run-around.

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In-House Manufacturing

Every dock leveler manufactured under ISO 9001 quality control — no imported products, no middlemen.

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Free Bay Survey & Civil Drawing

Our engineers survey your dock pit or design a new one and supply a full civil drawing for your contractor — at no charge.

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AMC Available Nationwide

Annual Maintenance Contracts covering all dock levelers and loading bay equipment with a 4-hour emergency response SLA.

Request a Dock Leveler Quote

Response guaranteed within 24 business hours. Free bay survey included.

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Choosing dock levellers: what actually decides the specification

A dock leveller is a powered platform that bridges the gap between a dock and a vehicle bed. The right one is decided by the opening and how it is used, not by the catalogue. These are the things worth settling before anyone quotes.

What to measure

  • Clear opening width and height — the daylight opening the vehicle or person passes through, not the hole in the wall.
  • Headroom above the opening — decides which products are possible at all.
  • Side-room, both sides — guides, tracks and motors live here, and it is rarely equal on both sides.
  • Power at the position — 230V single-phase or 415V three-phase, 50 Hz.
  • Cycles per shift — the most under-specified figure on a typical enquiry.
  • Environment — temperature, dust, washdown, coastal air or a hygiene requirement.

The full dock levelers range

  • Hydraulic Dock Leveler — The workhorse hydraulic dock leveler with single-button operation for high-cycle loading bays.
  • Mechanical Dock Leveler — A spring-operated mechanical dock leveler for bays where electrical supply isn't available at the pit.
  • Edge-of-Dock Leveler — A compact edge-of-dock leveler that bolts directly to the dock face where no pit can be cast.
  • Dock Shelter — A retractable or inflatable dock shelter frames the loading dock door and seals the gap around the trailer top and sides.
  • Dock Seal — A foam-block dock seal compresses against the rear of the trailer to form a tight perimeter seal at the loading dock door.
  • Loading Bay Equipment — Complete loading bay equipment to finish the dock — dock bumpers rated for 50T impact, wheel guides, dock lights, traffic signals and the dock door.

Where dock levellers are typically installed

We build dock levellers for warehouse and distribution loading bays serving mixed vehicle heights.

Sectors we supply

  • Warehousing and logistics — distribution centres, 3PL facilities and dispatch docks.
  • Cold chain — cold stores, freezer rooms and temperature-controlled dispatch.
  • Automotive and engineering — component plants, press shops and assembly lines.
  • Pharmaceutical and clean manufacturing — controlled and hygiene-critical areas.
  • Infrastructure and construction — plant perimeters, site structures and civil scopes.
  • Commercial and institutional — offices, campuses, hospitals and parking facilities.

What drives the cost

We quote per project rather than publishing prices. The figure moves with the rated capacity, the platform size, the vehicle bed heights served and the pit detail. Send the measurements above and an engineer returns a drawing and a written quotation. Talk to an engineer →

Standards, materials and what we certify

  • ISO 9001 — our quality management system is certified to it.
  • CE marking on applicable products — a manufacturer's declaration of conformity, not a quality grade.
  • IS 2062 structural steel for fabrication, gates and structures.
  • IS 6248 for metal rolling shutters.
  • EN 1634 as the reference for fire-resistance testing.
  • Make in India and GST registered — relevant to government and PSU procurement.
  • 230V single-phase / 415V three-phase, 50 Hz — standard Indian industrial mains.

Reference sources: European Commission, CE marking · Bureau of Indian Standards

From enquiry to handover

  1. Enquiry. Opening sizes, site location and application. An engineer picks it up.
  2. Site survey. We measure the clear opening, headroom, side-room and power position.
  3. Drawing and quotation. Equipment, safety schedule, electrical requirement and a written delivery date.
  4. Manufacture at Neemrana. Built to the approved drawing and the measured opening.
  5. Installation and commissioning. Fitted and tested by our own team through full travel with safety devices live.
  6. Handover, spares and AMC. Operating instructions on site, then service through the nearest team.

Explore the full product range, the sectors we serve, our delivered installations, or the areas we cover.

Dock Levellers — frequently asked questions

Who manufactures dock levellers in India?

Yadav Entrance Automation Pvt. Ltd. manufactures dock levellers in India, at our plant at Neemrana, Rajasthan on the Delhi-Jaipur NH-48 corridor. We have been building entrance automation equipment since 2011, with more than 500 installations across over 50 cities. Equipment is made to the measured opening rather than to a catalogue size, then installed and commissioned by our own engineers.

What is a dock leveller?

A dock leveller is a powered platform that bridges the gap between a dock and a vehicle bed. It is specified against the opening it serves and the way that opening is used, so two openings of the same width can need different equipment. We build dock levellers for warehouse and distribution loading bays serving mixed vehicle heights.

What does a dock leveller cost?

We quote per project rather than publishing a price, because the figure moves with the rated capacity, the platform size, the vehicle bed heights served and the pit detail. Send the opening dimensions, the site location and how the opening is used, and an engineer will come back with a drawing and a written quotation. That is faster than a list price that would need revising once the site is measured.

Do you supply dock levellers near me?

We install and service across North and West India, with the plant at Neemrana and teams in Delhi NCR and Gujarat. Installations to date cover more than 50 cities, concentrated in the Delhi-Jaipur corridor, Haryana, Rajasthan and Gujarat. Tell us the site location with your enquiry and we will confirm coverage before quoting.

Can dock levellers be motorised or automated?

Yes, where the product supports it. Motorised operation is specified against the weight being moved and the number of cycles per day, not simply added on. The drive, the control panel and the safety devices are listed on the technical drawing you approve before manufacture, so nothing about the automation is a surprise on site.

What power supply is needed?

Standard Indian industrial mains: 230V single-phase or 415V three-phase at 50 Hz. Which one applies depends on the product, the size of the opening and the duty cycle. The requirement is confirmed on the approved drawing so your electrical contractor can position the supply and isolator before delivery.

What measurements do you need to quote for dock levellers?

Clear opening width and height first — the daylight opening, not the wall opening. Then the headroom above the opening and the free side-room each side. Add the power available at the position, how many openings, and roughly how often each is used in a shift. Those figures let an engineer rule out the wrong products before visiting.

Do you handle installation, or only supply?

We manufacture, install and commission with our own team, and we do not sub-contract installation of our own equipment. How well a unit is fitted to its opening decides how long it lasts, so it is not work we hand off. Handover includes operating instructions on site.

Do you provide service, spares and AMC?

Yes. We supply genuine spares and offer Annual Maintenance Contracts for the equipment we manufacture. On high-cycle equipment maintenance matters more than most buyers expect, because wear tracks cycles rather than calendar age. Tell us the site and the equipment and we will route it to the nearest service team.

Which standards and certifications apply?

Our manufacturing is certified to ISO 9001 and applicable products are CE marked. Structural steelwork commonly references IS 2062 and rolling shutters IS 6248, both published by the Bureau of Indian Standards; fire-resistance testing is commonly referenced to EN 1634. If your specification names a standard, send the clause with the enquiry so it is written into the drawing.

Can you make dock levellers to a non-standard size?

Yes, and most industrial openings are non-standard. Equipment is built to the measured opening rather than to a catalogue size. We take the clear width, clear height, headroom and side-room on site, then confirm the achievable size on the drawing before manufacture begins.

How long does manufacture and delivery take?

It depends on the product and whether the opening is standard or bespoke, and it moves with material availability and the current order book. Rather than quote a general figure that may not hold, we confirm a delivery date in writing with the quotation.

Do you work with contractors, consultants and PSUs?

Yes. We supply end users directly and also work as a vendor to main contractors, PMCs and design consultants. We are GST registered and manufacture under Make in India, which matters for government and PSU procurement. For tendered work we can provide drawings, product data and the compliance documentation the specification calls for.

What safety devices are included?

For powered equipment, typically safety photocells across the opening, a safety edge where applicable, limit switches at both travel ends, and a manual release for use during a power cut. Vehicle equipment can add loop detectors. The exact schedule is listed on the drawing you approve, so check that rather than assuming a standard set.

How do I get a quote for dock levellers?

Use the enquiry form on this page and the details reach our team directly, or call and send a WhatsApp message on +91 95492 20707, or email [email protected]. If you already hold drawings or a specification, say so and an engineer will respond rather than a generic reply.

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